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10.3. REFRIGERANTPIPINGWORK
Whenworkingwithrefrigerantpiping,thefollowingpointsmust
becarefullyobserved:nomoistureoddustmustbeallowedto
enterthepiping,andtheremustbenorefrigerantleaks.
1. Procedureandprecautionsforflaringwork
a. Cutthepipe
Useapipecutter,andcutslowlysothepipewillnotbe
deformed.
b. Removeburrsandcleanshavingsfromthecutsurface
Iftheshapeofthepipeendispoorafterremovingburrs,
orifshavingsadheretotheflaredarea,itmayleadto
refrigerantleaks.
Topreventthis,turnthecutsurfacedownwardand
removeburrs,thencleanthesurface,carefully.
c. Inserttheflarenut(besuretousedthesamenutthatis
usedontheACunit)
d. Flaring
Checktheclampbarandthecleanlinessofthecopper
pipe.
Besuretosuedtheclampbartodotheflaringwith
accuracy.UseeitheranR410Aflaringtool,ora
conventionalflaringtool.flaringtoolscomeindifferent
sizes,sobesuretocheckthesizebeforeusing.When
usingaconventionalflaringtool,usethecopperpipe
gaugeforclearanceadjustment,etc.,toensurethe
correctAdimension(seeFig.10)
Fig.10Flaringdimensions
10.3.1. PipingMaterials
Itisrecommendedthatyouusecopperandcopperalloyjointlesspipeswithamaximumoiladherenceof40mg/10m.Donotused
pipesthatarecrushed,deformed,ordiscolored(especiallytheinsidesurface).Iftheseinferiorpipesareused,impuritiesmayclog
theexpansionvalvesorcapillaries.
BecausethepressureofACsusingR410AishigherthanthoseusingR22,itisessentialthatyouselectmaterialsthatare
appropriateforthesestandards.
ThethicknessofthecoppertubingusedforR410AisshowninTable10.Pleasebeawarethattubingwithathicknessofonly0.7
mmisalsoavailableonthemarket,butthisshouldneverbeused.
Table8DifferencebetweenR410Aandconventionalcharginghoses
Softpipe Thickness(mm)
Nominaldiameter Outsidediameter(mm) R410A (Reference)R22
1/4 6.35 0.80 0.70
3/8 9.52 0.80 0.70
1/2 12.7 0.80 0.70
10.3.2. ProcessingandConnectingPipingMaterials
Fig.11Relationbetweentheflarenutstructureandflaringtoolend
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The R410A flare nut for the ACs can be
distinguished by their shape because
they do not have this part. When flaring,
be sure to use the same nut that is used
on the AC unit.
CS-UW9GKE /CU-UW9GKE /CS-UW12GKE /CU-UW12GKE
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