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2.Procedureandprecautionsforflareconnection
Table11R410Aflaringdimensions
Nominal
diameter
(in)
Outside
diameter
(mm)
Wallthickness
(mm)
A(mm)
R410Aflaring
tool,clutchtype
Conventionalflaringtool
Clutchtype Wing-nuttype
1/4 6.35 0.8 0-0.5 1.0-1.5 1.5-2.0
3/8 9.52 0.8 0-0.5 1.0-1.5 1.5-2.0
1/2 12.70 0.8 0-0.5 1.0-1.5 2.0-2.5
Table12R410Aflaringdimensions
Nominal
diameter
(in)
Outside
diameter
(mm)
Wallthickness
(mm)
A(mm)
R410Aflaring
tool,clutchtype
Conventionalflaringtool
Clutchtype Wing-nuttype
1/4 6.35 0.8 0-0.5 0.5-1.0 1.0-1.5
3/8 9.52 0.8 0-0.5 0.5-1.0 1.0-1.5
1/2 12.70 0.8 0-0.5 0.5-1.0 1.5-2.0
Table13R410AflaringandflarenutdimensionsUnit:mm
Nominal
diameter(in)
Outside
diameter(mm)
Wallthickness
(mm)
A+0,-0.4 B
dimension
C
dimension
D
dimension
Flarenut
width
1/4 6.35 0.8 9.1 9.2 6.5 13 17
3/8 9.52 0.8 13.2 13.5 9.7 20 22
1/2 12.70 0.8 16.6 16.0 12.9 23 26
Table14R410AflaringandflarenutdimensionsUnit:mm
Nominal
diameter(in)
Outside
diameter(mm)
Wallthickness
(mm)
A+0,-0.4 B
dimension
C
dimension
D
dimension
Flarenut
width
1/4 6.35 0.8 9.0 9.2 6.5 13 17
3/8 9.52 0.8 13.0 13.5 9.7 20 22
1/2 12.70 0.8 16.2 16.0 12.9 20 24
a.Checktomakesuretherearenoscratches,dust,etc.,ontheflareandunion.
b.Aligntheflaredsurfacewiththeaxialcenteroftheunion.
c.Useatorquewrench,andtightentothespecifiedtorque.ThetighteningtorqueforR410Aisthesameastheconventional
torquevalueforR22.Becareful,becauseifthetorqueistooweak,itmayleadtoagasleak.Ifitistoostrong,itmaysplit
theflarenutormakeitimpossibletoremovetheflarenut.
Table15R410Atighteningtorque
Nominal
diameter(in)
Outside
diameter(mm)
Tighteningtorque
N.m(kgf.cm)
Torquewrenchtighteningtorque
N.m(kgf.cm)
1/4 6.35 14-18(140-180) 18(180)
3/8 9.52 33-42(330-420) 42(420)
1/2 12.70 55(550) 55(550)
10.3.3.StoringandmanagingPipingMaterials
1.Typesofpipingandtheirstorage
ThefollowingisageneralclassificationoftherefrigerantpipematerialsusedforACs.
BecausethegaspressureofR410Aisapproximately1.6timesashighasthatofR22,copperpipeswiththethicknessshown
inTable10,andwithminimalimpuritiesmustbeused.Caremustalsobetakenduringstoragetoensurethatpipesarenot
crushed,deformed,orscratched,andthatnodust,moistureorothersubstanceentersthepipeinterior.Whenstoringsheathed
copperpipesorplaincopperpipes,sealtheopeningsbypinchingortapingthemsecurely.
2.Makingsandmanagement
a.Sheathedcopperpipesandcopper-elementpipes
Whenusingthesepipes,checktomakesurethattheyarethestipulatedthickness.Forflarenuts,besuretousedthesame
nutthatisusedontheACunit.
- 45 -
Refrigerantpipematerials
Pipeswithheatinusulatingcovers
Pipeswithoutheatinsulatingcover
(copperioes)
Commonnames
Unflared:Sheathedcopperpipes
Unflared:copperpipes
U U U U
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