
Precautions
Besuretoreadtheinstructionsforthevacuumpump,
vacuumpumpadaptorandmanifoldgaugepriortouse,
andfollowtheinstructionscarefully.
Makesurethatthevacuumpumpisfilledwithoilupto
thedesignatedlineontheoilgauge.
Thegaspressurebackflowpreventionvalveonthe
charginghoseisgenerallyopenduringuse.Whenyou
areremovingthecharginghosefromtheserviceport,it
willcomeoffmoreeasilyifyouclosethisvalve.
Fig.12Vacuumpumpairpurgingconfiguration
b.Copperpipes
Useonlycopperpipeswiththethicknessgivenintable10,andwithminimalimpurities.Becausethesurfaceofthepipeis
exposed,youshouldtakespecialcare,andalsotakemeasuressuchasmarkingthepipestomakesuretheyareeasily
distinguishedfromotherpipingmaterials,topreventmistakenuse.
3.Precautionsduringrefrigerantpipingwork
Takethefollowingprecautionson-sitewhenconnectingpipes.(Keepinmindthattheneedtocontroltheentryofmoistureand
dustisevenmoreimportantthatinconventionalpiping).
a.KeeptheopenendsofallpipessealeduntilconnectionwithACequipmentiscomplete.
b.Takespecialcarewhendoingpipingworkonrainydays.Theenteringofmoisturewilldegradetherefrigeratingmachineoil,
andleadtomalfunctionsintheequipment.
c.Completeallpipeconnectionsinasshortatimeaspossible.Ifthepipemustbeleftstandingforalongtimeafterremoving
theseal,itmustbethoroughlypurgedwithnitrogen,ordriedwithavacuumpump.
10.4.INSTALLATION,TRANSFERRING,SERVICING
10.4.1.InspectingGasLeakswithaVacuumPumpforNewInstallations(UsingNew
RefrigerantPiping)
1.Fromtheviewpointofprotectingtheglobalenvironment,pleasedonotreleaserefrigerantintotheatmosphere.
a.Connecttheprojectingside(pin-pushingside)ofthecharginghoseforthemanifoldgaugetotheserviceportofthe3-way
valve.(1)
b.FullyopenthehandleLoofthemanifoldgaugeandrunthevacuumpump.(2)(Iftheneedleofthelow-pressuregauge
instantlyreachesvacuum,re-checkstepa).)
c.Continuethevacuumprocessforatleast15minutes,thenchecktomakesurethelow-pressuregaugehasreached-0.1
MPa(-76cmHg).Oncethevacuumprocesshasfinished,fullyclosethehandleLoofthemanifoldgaugeandstopthe
vacuumpumpoperation,thenremovethecharginghosethatisconnectedtothevacuumpumpadaptor.(Leavetheunitin
thatconditionfor1-2minutes,andmakesurethattheneedleofthemanifoldgaugedoesnotreturn.)(2)and(3)
d.Turnthevalvestemofthe2-wayvalve90counter-clockwisetoopenit,then,after10seconds,closeitandinspectforagas
leak(4)
e.Removethecharginghosefromthe3-wayvalveserviceport,thenopenboththe2-wayvalveand3-wayvalve.(1)(4)(Turn
thevalvesteminthecounter-clockwisedirectionuntilitgentlymakescontact.Donotturnitforcefully).
f.Tightentheserviceportcapwithatorquewrench(18N.m(1.8kgf.m)).(5)Thentightenthe2-wayvalveand3-wayvalve
capswithatorquewrench(42N.m(4.2kgf.m))or(55N.m(5.5kgf.m)).
g.Afterattachingeachofthecaps,inspectforagasleakaroundthecaparea.(5)(6)
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